Hyster B435 (R1.4 – R1.5PLUS – R1.6 – R1.8 – R2.0) Forklift Service Repair Manual

Download Full Service Workshop Repair Manual for Hyster B435 (R1.4 – R1.5PLUS – R1.6 – R1.8 – R2.0) Forklift.

This Workshop Service Manual offers all the service and repair information about Hyster B435 (R1.4 – R1.5PLUS – R1.6 – R1.8 – R2.0) Forklift. The information on this manual covered everything you need to know when you want to repair or service Hyster B435 (R1.4 – R1.5PLUS – R1.6 – R1.8 – R2.0) Forklift.

Models Covered:

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Manual Contents:

Section: ELECTRICAL SYSTEM
1. 0 WIRING DIAGRAM LEGEND R 1.4/1.6/1.8/2.0
1. 1 DRIVE/LIFTING ELECTRONIC PANEL COMPONENTS
1. 2 ELECTRIC STEERING SYSTEM
1. 3 ELECTRONIC CONTROL DRIVE MOTOR CHOPPER SEM2
1. 4 GUARDS
1. 5 SEM2 CHOPPER FAULT DIAGNOSIS
1. 6 PRINCIPLE OF OPERATION OF SEM2 CONTROL
1. 7 DEFINITION OF DIRECTION OF TRAVEL OF MACHINE
1. 8 SEM2 CHOPPER MECHANICAL DRAWING
1. 9 PROGRAMMING CONSOLE
1. 10 CONNECTORS
1. 11 MENU / SET OPTIONS CONFIGURATION
1. 12 SYSTEM CONFIGURATION TABLES
1. 13 MENU / PARAMETER CHANGE CONFIGURATION
1. 14 SETTINGS TABLE
1. 15 MAIN MENU / TESTER
1. 16 MAIN MENU / SAVE PARAMETER
1. 17 MAIN MENU / RESTORE PARAMETER
1. 18 MAIN MENU / ALARMS
1. 19 MAIN MENU / PROGRAM VACC
1. 20 DRIVE SEM2 CHOPPER SETTING SEQUENCES
1. 21 SEM2: TROUBLESHOOTING
1. 22 NEGATIVE BRAKE CONTROL
2. 0 ELECTRONIC CONTROL PUMP MOTOR CHOPPER HPRC
2. 1 POWER CONNECTIONS
2. 2 SIGNAL CONNECTIONS
2. 3 CONNECTORS
2. 4 PROGRAMMING CONSOLE
2. 5 PRELIMINARY CHECKS
2. 6 PROGRAMMING
2. 7 MENU / PARAMETER CHANGE CONFIGURATION
2. 8 MAIN MENU / TESTER
2. 9 MAIN MENU / ALARMS
2. 10 HPRC: TROUBLESHOOTING
3. 0 ELECTRIC STEERING EPS-DC BOARD
3. 1 CONTROL UNIT
3. 2 LOGIC BOARD
3. 3 CONNECTING DIAGRAM
3. 4 PROGRAMMING CONSOLE
3. 5 STEERING WITH TACHOMETRIC DYNAMO
3. 6 DESCRIPTION OF ALARMS
3. 7 LIST OF PARAMETERS OF MAIN MENU
3. 8 MAIN MENU: ALARMS FUNCTION
3. 9 MENU /SET OPTIONS CONFIGURATION
3. 10 MENU / ADJUSTMENTS CONFIGURATION
3. 11 SAFETY PERFORMANCE: OPERATING PROVISIONS AND DESCRIPTION
4. 0 DISPLAY INSTRUMENT
4. 1 DESCRIPTION OF DISPLAY
4. 2 REMOVING THROTTLE PEDAL BOARD
Section: HYDRAULIC SYSTEM
1. 0 HYDRAULIC SYSTEM SYMBOL LEGEND R 1.4/1.6/1.8/2.0
1. 1 TABLE OF HYDRAULIC SYSTEM COMPONENTS
1. 2 SOLENOID VALVE HYDRAULIC ASSEMBLY
1. 3 TABLE OF SOLENOID VALVE HYDRAULIC ASSEMBLY
1. 4 CARRIAGE SIDE-SHIFT CYLINDER COMPONENTS
1. 5 TABLE OF CARRIAGE SIDE-SHIFT CYLINDER COMPONENTS
1. 6 TRAINING CYLINDER COMPONENTS
1. 7 TABLE OF TRAINING CYLINDER COMPONENTS
2. 0 REMOVING CARRIAGE SIDE-SHIFT CYLINDER
3. 0 REMOVING TRAINING CYLINDER
3. 1 REPLACING GASKETS
4. 0 REPLACING FORK TRAVERSING CYLINDER GASKETS
5. 0 REMOVING SOLENOID VALVE ASSEMBLY
5. 1 CLEANING SOLENOID VALVE ASSEMBLY INLET FILTERS
6. 0 SETTING HYDRAULIC PRESSURE
7. 0 REMOVING TWIN PIPES
8. 0 LIFTING CYLINDERS
8. 1 LIFTING CYLINDER POSITION
8. 2 CENTRAL HYDRAULIC LIFTING CYLINDER
8. 3 REPLACING CYLINDER ROD
8. 4 COMPLETE REPLACEMENT OF CENTRAL HYDRAULIC CYLINDER
9. 0 SIDE HYDRAULIC LIFTING CYLINDERS
9. 1 REPLACING GASKETS
10. 0 SIDE LIFTING SINGLE-ACTING HYDRAULIC CYLINDERS
10. 1 REMOVING THE SIDE CYLINDERS
10. 2 REPLACING THE GASKETS
Section: MECHANICS
1. 0 COMPONENTS OF FORK PLATE COMPLETE WITH FORK SIDE-SHIFT R 1.4/1.6/1.8/2.0
1. 1 TABLE OF COMPONENTS OF FORK PLATE COMPLETE WITH FORK SIDE-SHIFT
2. 0 REMOVING FRONT LOADING WHEELS
3. 0 REMOVING DRIVING WHEEL
4. 0 REMOVING DRIVING MOTOR
5. 0 REMOVING MOTOR PUMP
6. 0 REMOVING DRIVER’S SEAT CASING
7. 0 REMOVING STEERING GEAR MOTOR
8. 0 REMOVING STEERING GEAR CHAIN
9. 0 REPLACING FORK TRAVERSE SLIDING BLOCKS
10. 0 REMOVING TRAVERSE CARRIAGE
Section: MASTS
1. 0 TYPE OF MASTS
2. 0 LOCATION OF MAIN TRUCK COMPONENTS
3. 0 COMPLETE MAST ASSEMBLY PROCEDURE
3. 1 LIFTING THE MAST
3. 2 LOCKING THE MAST ON THE TRAVERSE CARRIAGE
3. 3 CONNECTING HYDRAULIC PIPES
3. 4 CONNECTING BREATHER PIPE
3. 5 LOCKING FINAL MAST
4. 0 BLEEDING THE HYDRAULIC CIRCUIT
5. 0 FITTING LIFTING FORKS
6. 0 REMOVING MAST
7. 0 DESCRIPTION OF BEARINGS
7. 1 BEARINGS
7. 2 GREASING THE BEARINGS
7. 3 REPLACING THE BEARINGS
7. 4 CLEARANCE BETWEEN BEARING AND PROFILE
7. 5 MAIN CAUSES OF BEARINGS BREAKING
8. 0 RACES
8. 1 GREASING THE RACES
8. 2 WEAR OF RACES
9. 0 CHAINS
9. 1 GREASING CHAINS
9. 2 WEAR OF CHAINS
9. 3 ADJUSTING THE CHAIN
9. 4 REPLACING THE CHAIN
Section: REDUCTION GEAR
1. 0 REDUCTION GEAR COMPONENTS R 1.4/1.6/1.8/2.0
1. 1 TABLE OF COMPONENTS OF REDUCTION GEAR
1. 2 SPECIAL TOOLS FOR FITTING COMPONENTS
2. 0 REMOVING THE REDUCTION GEAR
3. 0 DISMANTLING THE REDUCTION GEAR
4. 0 ASSEMBLING THE REDUCTION GEAR COMPONENTS
CONTENTS
Section: BRAKING SYSTEM
CONTENTS
Section: ACCESSORIES ON
REQUEST
1. 0 BRAKING SYSTEM COMPONENTS R 1.4/1.6
1. 1 BRAKING SYSTEM COMPONENTS R 1.8/2.0
1. 2 TABLE OF BRAKING SYSTEM COMPONENTS
1. 3 NEGATIVE BRAKE COMPONENTS
1. 4 TABLE OF NEGATIVE BRAKE COMPONENTS
2. 0 BRAKING SYSTEMS
3. 0 REMOVING THE BRAKE PUMP
4. 0 REMOVING THE PASSIVE BRAKE CYLINDER/REMOVING THE SERVICE BRAKE CYLINDER
1. 0 STEERING GEAR POSITION INDICATOR
1. 1 FITTING THE WHEEL POSITION INDICATOR
1. 2 TABLE OF WHEEL POSITION INDICATOR
2. 0 APPLICATION 5TH LEVER FOR ADDITIONAL EQUIPMENT
2. 1 ASSEMBLY 5TH LEVER (AUXILIARY FUNCTIONS)
2. 2 TABLE ASSEMBLY 5TH LEVER (AUXILIARY FUNCTIONS)
3. 0 FITTING THE PARKING BRAKE
3. 1 COMPLETE KIT FOR FITTING PARKING BRAKE
3. 2 TABLE FOR FITTING PARKING BRAKE
4. 0 FITTING REVOLVING LIGHT AND REVERSING AUDIBLE WARNING
4. 1 FITTING REVERSING AUDIBLE WARNING
4. 2 FITTING REVOLVING LIGHT OR LAMPALLARM
4. 3 TABLE FOR FITTING REVOLVING LIGHT OR LAMPALLARM
5. 0 FITTING LOW GEAR SELECTORS
5. 1 FITTING LOW GEAR SWITCH
5. 2 TABLE FOR FITTING LOW GEAR SWITCH
5. 3 FITTING LOW GEAR PUSH-BUTTON WITH BATTERY OUT
5. 4 TABLE FOR FITTING LOW GEAR PUSH-BUTTON WITH BATTERY OUT
6. 0 FITTING WORKING LIGHTS
6. 1 FITTING WORKING LIGHT ASSEMBLY
6. 2 TABLE FOR FITTING WORKING LIGHTS
7. 0 TRANSFORMATION KIT -30°C
7. 1 COLD STORAGE VERSION
7. 2 TABLE OF COLD STORAGE VERSION
8. 0 FITTING HEIGHT DISPLAY
8. 1 HEIGHT INDICATOR ASSEMBLY
8. 2 TABLE OF HEIGHT INDICATOR ASSEMBLY
9. 0 FITTING VIDEO CAMERA ASSEMBLY
9. 1 VIDEO CAMERA ASSEMBLY
9. 2 TABLE OF VIDEO CAMERA ASSEMBLY

REDUCTION GEAR
SERIES HFK 100 – 200 400 – 600
SERIES GR 92 – 96 – 97

DC-EPS POWER STEERING AND WIRE GUIDANCE

This manual is appropriate for people with a range of degrees of knowledge, from novices and inexperienced owners to seasoned technicians. This manual’s step-by-step instructions are given in an easy-to-understand way with the help of images and drawings, making them understandable even to people with little prior experience. It is best to have this manual nearby and to refer to it frequently. You may successfully avoid early failures and needless repairs by regularly performing routine and preventive maintenance as directed, eventually saving significant time and money.

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