Download Service Workshop Repair Manual For Clark WPX18 Electric Pallet Truck.
This Service Repair Manual offers all the service and repair information for Clark WPX18 Electric Pallet Truck. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your bussiness. The information on this manual covered everything you need to know when you want to repair or service Clark WPX18 Electric Pallet Truck.
Manual No. SM-EU 101 / 01.2017
Models Covered:
Clark WPX18 Electric Pallet Truck 8257
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Manual Contents:
1 DESCRIPTION โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..1
1-1. INTRODUCTION โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..1
1-2. GENERAL DESCRIPTION โฆโฆโฆโฆโฆโฆโฆโฆโฆ..1
1-3. SAFETY FEATURES โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.1
2 OPERATION โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ3
2-1. GENERAL โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ3
2-2. OPERATING PRECAUTIONS โฆโฆโฆโฆโฆโฆโฆ..3
2-3. BEFORE OPERATION โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..3
2-4. GENERAL CONTROL OPERATION โฆโฆโฆโฆ..6
2-5.DRIVING AND STOPPING
PROCEDURES โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.6
2-5.1. Stopping โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..6
2-6.BELLY-BUTTON SWITCH โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.7
2-7.STEERING ARM GAS SPRING โฆโฆโฆโฆโฆโฆโฆ.7
2-8. LIFT AND LOWER CONTROLS โฆโฆโฆโฆโฆโฆ..7
2-9. LOADING AND UNLOADING โฆโฆโฆโฆโฆโฆโฆโฆ7
2-10.PARKING โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ7
2-11.BACKREST โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ7
3 PLANNED MAINTENANCE โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ9
3-1. GENERAL โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ9
3-2. MONTHLY AND QUARTERLY CHECKS โฆโฆ.9
3-3. BATTERY CARE โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..9
3-3.1. Generalโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..9
3-3.2. Safety Rules โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.10
3-3.3. Battery Care and Chargingโฆโฆโฆโฆโฆโฆโฆ10
3-3.4. Battery Cleaning โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.10
3-3.5. Maintenance Free Batteries โฆโฆโฆโฆโฆโฆ.10
3-4. CHARGING BATTERIES โฆโฆโฆโฆโฆโฆโฆโฆโฆ..11
3-5. BATTERIES REPLACEMENT โฆโฆโฆโฆโฆโฆโฆ.11
3-6. LUBRICATION โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ12
4 TROUBLESHOOTING โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ15
4-1. GENERAL โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.15
4-2. CONTROLLER TROUBLESHOOTING โฆโฆ..18
4-2.1. Zapi Handset โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ18
4-2.2. Fault Detection โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ18
4-2.2.1. Generalโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.18
4-2.2.2. Logbook Access โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..18
4-2.3. Testing Truck Operation โฆโฆโฆโฆโฆโฆโฆโฆ.18
4-2.4. Settings and Adjustments โฆโฆโฆโฆโฆโฆโฆ..19
4-2.4.1. Set Optionsโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.19
4-2.4.2. Adjustments โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ23
4-2.4.3. Parameter Change โฆโฆโฆโฆโฆโฆโฆโฆโฆ.25
4-2.5. Troubleshootingโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..29
5 OPERATING CONTROL SYSTEM โฆโฆโฆโฆโฆโฆ..37
5-1. CONTROL HEAD โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..37
5-1.1. Cap Assembly Removal โฆโฆโฆโฆโฆโฆโฆโฆ.37
5-1.2. Cap Assembly Installation โฆโฆโฆโฆโฆโฆโฆ.38
5-1.3. Control Head Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆ39
5-1.4. Control Head Installation โฆโฆโฆโฆโฆโฆโฆโฆ39
5-1.5. Potentiometer Replacement โฆโฆโฆโฆโฆโฆ.39
5-1.6. Belly-Button Switch Replacement โฆโฆโฆ.39
5-2. COMPARTMENT COVERS โฆโฆโฆโฆโฆโฆโฆโฆ.42
5-2.1. Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.42
5-3. STEERING ARM โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ42
5-3.1. Return Spring Replacement โฆโฆโฆโฆโฆโฆ.42
5-3.2. Steering Arm Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆ42
5-3.3. Steering Arm Installation โฆโฆโฆโฆโฆโฆโฆโฆ42
6 BRAKE SERVICING โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.45
6-1. BRAKES โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.45
6-1.1. Brake Assembly Replacement โฆโฆโฆโฆโฆ45
7 DRIVING SYSTEM โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ47
7-1. Drive Wheel โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..47
7-2. Transmission โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ47
7-3. Load Wheel โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..49
7-3.1. Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.49
7-3.2. Repair โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..49
7-3.3. Load Wheel Installation โฆโฆโฆโฆโฆโฆโฆโฆ..49
8 ELEVATION SYSTEM SERVICING โฆโฆโฆโฆโฆโฆ.51
8-1. LIFT LINKAGE โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ51
8-1.1. Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.51
8-1.2. Repair โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..52
8-1.3. Installation โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.52
9 HYDRAULIC SYSTEM โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..53
9-1. LINES AND FITTINGS โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..53
9-2. HYDRAULIC AND ELECTRICAL
ASSEMBLY REMOVAL โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ54
9-2.1. Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.54
9-2.2. Installation โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.54
9-3. HYDRAULIC PUMP, MOTOR, AND
RESERVOIR ASSY โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ54
9-3.1. Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.54
9-3.2. Disassembly and Reassembly โฆโฆโฆโฆโฆ54
9-3.3. Installation โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.54
9-3.4. Lift Cylinder โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..56
9-3.4.1. Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..56
9-3.4.2. Repair โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ56
9-3.4.3. Installation โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..56
10 ELECTRICAL COMPONENTS โฆโฆโฆโฆโฆโฆโฆโฆ.57
10-1. ELECTRICAL CONTROL PANEL โฆโฆโฆโฆ..57
10-1.1. Maintenance โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..57
10-1.2. Cleaning โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..57
10-1.3. Controller Removalโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.57
10-1.4. Controller Installationโฆโฆโฆโฆโฆโฆโฆโฆโฆ.57
10-1.5. Charger Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ57
10-1.6. Charger Installation โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ57
10-1.7. Cooling Fan Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆ60
10-1.8. Cooling Fan Installation โฆโฆโฆโฆโฆโฆโฆโฆ60
10-1.9. Buzzer Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ..60
10-1.10. Buzzer Installation โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ60
10-1.11. Key Switch Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆ60
10-1.12. Key Switch Installation โฆโฆโฆโฆโฆโฆโฆ..60
10-1.13. Battery Indicator Removal โฆโฆโฆโฆโฆโฆ60
10-1.14. Battery Indicator Installation โฆโฆโฆโฆโฆ60
10-1.15. LED Indicator Removal โฆโฆโฆโฆโฆโฆโฆ.60
10-1.16. LED Indicator Installation โฆโฆโฆโฆโฆโฆ.60
10-1.17. Emergency Disconnect Removal โฆโฆ.61
10-1.18. Emergency Disconnect Installation โฆ.61
10-1.19. Contactor Removalโฆโฆโฆโฆโฆโฆโฆโฆโฆ..61
10-1.20. Contactor Installationโฆโฆโฆโฆโฆโฆโฆโฆ..61
10-1.21. Fuse Removal โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ61
10-1.22. Fuse Installation โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ61
10-1.23. Lift Limit Switch Removal โฆโฆโฆโฆโฆโฆ.64
10-1.24. Lift Limit Switch Installation โฆโฆโฆโฆโฆ.64
10-2. PUMP MOTOR โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.65
10-3. DRIVE MOTOR โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ65
10-4. DEADMAN SWITCH โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ.65
11 OPTIONAL EQUIPMENT โฆโฆโฆโฆโฆโฆโฆโฆโฆโฆโฆ67
12 ILLUSTRATED PARTS BREAKDOWN โฆโฆโฆโฆ69
Total pages: 70
This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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Language: English

