Clark WP15 Electric Pallet Truck Service Repair Manual

Download Service Workshop Repair Manual For Clark WP15 Electric Pallet Truck.

This Service Repair Manual offers all the service and repair information for Clark WP15 Electric Pallet Truck. With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your bussiness. The information on this manual covered everything you need to know when you want to repair or service Clark WP15 Electric Pallet Truck.

Manual No. SM-EU 108 / 04.2017

Models Covered:

Clark WP15 Electric Pallet Truck 8256

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Manual Contents:

1 DESCRIPTION ……………………………………………..1
1-1. INTRODUCTION ……………………………………..1
1-2. GENERAL DESCRIPTION ………………………..1
1-3. SAFETY FEATURES ……………………………….1
2 OPERATION …………………………………………………3
2-1. GENERAL ………………………………………………3
2-2. OPERATING PRECAUTIONS …………………..3
2-3. BEFORE OPERATION ……………………………..3
2-4. GENERAL CONTROL OPERATION …………..6
2-5. DRIVING AND STOPPING PROCEDURES
…………………………………………………..6
2-5.1. Stopping ……………………………………………6
2-6.BELLY-BUTTON SWITCH ………………………….7
2-7.STEERING ARM GAS SPRING ………………….7
2-8. LIFT AND LOWER CONTROLS ………………..7
2-9. LOADING AND UNLOADING ……………………7
2-10.PARKING ………………………………………………7
3 PLANNED MAINTENANCE ……………………………9
3-1. GENERAL ………………………………………………9
3-2. MONTHLY AND QUARTERLY CHECKS …….9
3-3. BATTERY CARE ……………………………………..9
3-3.1. General……………………………………………..9
3-3.2. Safety Rules …………………………………….10
3-3.3. Battery Care and Charging…………………10
3-3.4. Battery Cleaning ……………………………….10
3-3.5. Maintenance Free Batteries ……………….10
3-4. CHARGING BATTERIES ………………………..11
3-5. BATTERIES REPLACEMENT ………………….11
3-6. LUBRICATION ………………………………………12
4 TROUBLESHOOTING …………………………………15
4-1. GENERAL …………………………………………….15
4-2. CONTROLLER TROUBLESHOOTING ……..18
4-2.1. Fault Detection …………………………………18
4-2.2. Hand Held Programmer (Optional)………18
4-2.3. Fault Recording ………………………………..18
4-2.4. General Checkout …………………………….18
4-2.5. Diagnostic History …………………………….20
4-2.6. Test the Fault Detection Circuitry ………..20
4-2.7. Programmable Parameters ………………..20
4-2.8. Diagnostics and Troubleshooting…………29
4-2.8.1. LED Diagnostics…………………………..29
4-2.9. Programmer Diagnostics ……………………29
5 OPERATING CONTROL SYSTEM ………………..33
5-1. CONTROL HEAD …………………………………..33
5-1.1. Cap Assembly Removal …………………….33
5-1.2. Cap Assembly Installation ………………….34
5-1.3. Control Head Removal ………………………35
5-1.4. Control Head Installation ……………………35
5-1.5. Potentiometer Replacement ……………….35
5-1.6. Belly-Button Switch Replacement ……….35
5-2. STEERING ARM ……………………………………38
5-2.1. Return Spring Replacement ……………….38
5-2.2. Steering Arm Removal ………………………38
5-2.3. Steering Arm Installation ……………………38
5-3. UPPER COMPARTMENT COVERS …………38
5-3.1. Removal ………………………………………….38
5-4. LOWER COMPARTMENT COVERS ………..39
5-4.1. Removal ………………………………………….39
5-4.2. Installation ……………………………………….39
6 BRAKE SERVICING …………………………………….41
6-1. BRAKES ……………………………………………….41
6-1.1. Brake Assembly Replacement ……………41
7 DRIVING SYSTEM ………………………………………43
7-1. Drive Wheel …………………………………………..43
7-2. Transmission …………………………………………43
7-3. Load Wheel …………………………………………..45
7-3.1. Removal ………………………………………….45
7-3.2. Repair ……………………………………………..45
7-3.3. Load Wheel Installation ……………………..45
8 ELEVATION SYSTEM SERVICING ……………….47
8-1. LIFT LINKAGE ………………………………………47
8-1.1. Removal ………………………………………….47
8-1.2. Repair ……………………………………………..48
8-1.3. Installation ……………………………………….48
9 HYDRAULIC SYSTEM ………………………………..49
9-1. LINES AND FITTINGS ……………………………49
9-2. HYDRAULIC AND ELECTRICAL ASSEMBLY
REMOVAL ………………………………………50
9-2.1. Removal ………………………………………….50
9-2.2. Installation ……………………………………….50
9-3. HYDRAULIC PUMP, MOTOR, AND
RESERVOIR ASSY ………………………………..50
9-3.1. Removal …………………………………………50
9-3.2. Disassembly and Reassembly …………..50
9-3.3. Installation ………………………………………50
9-3.4. Lift Cylinder …………………………………….52
9-3.4.1. Removal ……………………………………52
9-3.4.2. Repair ……………………………………….52
9-3.4.3. Installation …………………………………52
10 ELECTRICAL COMPONENTS …………………….53
10-1. ELECTRICAL CONTROL PANEL …………..53
10-1.1. Maintenance …………………………………..53
10-1.2. Cleaning ………………………………………..53
10-1.3. Controller Removal………………………….53
10-1.4. Controller Installation……………………….53
10-1.5. Charger Removal ……………………………53
10-1.6. Charger Installation …………………………53
10-1.7. Cooling Fan Removal ………………………56
10-1.8. Cooling Fan Installation ……………………56
10-1.9. Buzzer Removal ……………………………..56
10-1.10. Buzzer Installation …………………………56
10-1.11. Key Switch Removal ………………………56
10-1.12. Key Switch Installation …………………..56
10-1.13. Battery Indicator Removal ………………56
10-1.14. Battery Indicator Installation ……………56
10-1.15. LED Indicator Removal ………………….56
10-1.16. LED Indicator Installation ……………….56
10-1.17. Emergency Disconnect Removal …….57
10-1.18. Emergency Disconnect Installation ….57
10-1.19. Lift Limit Switch Removal ……………….57
10-1.20. Lift Limit Switch Installation …………….57
10-2. PUMP MOTOR …………………………………….57
10-3. DRIVE MOTOR ……………………………………57
10-4. DEADMAN SWITCH …………………………….57
11 OPTIONAL EQUIPMENT ……………………………59
12 ILLUSTRATED PARTS BREAKDOWN …………61

Total pages: 63

This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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Compatible: All Versions of Windows & Mac
Language: English